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Checking fixtures
Dimensional verification fixtures for stamped, molded and tubular parts, with physical datums, clamps and profile gages.
Service 01
The fixture decides whether the part passes. We treat it with that weight: designed from the measurement strategy first, machined from stable material, and delivered qualified against the master part.
Types
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Dimensional verification fixtures for stamped, molded and tubular parts, with physical datums, clamps and profile gages.
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Work-holding for machining, welding and assembly. Repeatable positioning and quick-change where cycle time demands it.
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Pass/fail gages for diameters, slots, threads and hole position. Hardened and ground tool steel.
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Welding jigs with rigid structure, isolation where required and clear operator access.
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Bases and guides for tube and sheet piercing, including replaceable cutting components.
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Custom structures for in-line handling and verification, with nests machined to the real part profile.
Process
Before anything is drawn, we agree on which characteristics are controlled, against which datums and with what acceptance criteria. That is where a fixture is won or lost.
We model the complete fixture and send it for review before cutting material. Changes on screen are free; changes at the bench are not.
Ground base plates, posts, nests and gages machined on CNC. Components that get heat treated are wire-cut after hardening.
Built, aligned and adjusted against the master part you supply or against the nominal model.
Dimensional report, marked components and a usage instruction sheet. When wear parts go out of tolerance later, you replace the component, not the fixture.
Engineering detail
A fixture can leave the shop dimensionally perfect and still fail on the floor. The causes are almost always the same, and all of them are handled in design, not in final adjustment.
Base plates are machined from pre-stabilized material and ground for flatness and parallelism. A plate that moves after machining drags every datum with it.
Primary, secondary and tertiary locators are built into the fixture with the same hierarchy the print declares. If the print changes datums, the fixture is redesigned — not shimmed.
Pins, bushings, gages and contact surfaces are designed as independent, marked, reproducible parts. When they wear, you swap the component in hours instead of sending the whole fixture out for weeks.
Every fixture ships with its dimensional report. That is your baseline: a year from now, when someone questions the gage, there is something to compare against.
It helps a great deal but is not mandatory. Without one we qualify against the nominal model and deliver the deviation report. If you have the part but not the model, we scan it.
It depends on size and how many control elements it carries. A simple fixture is typically two to three weeks; a large one with multiple clamps and gages takes longer. The quote carries a committed date, not a vague range.
Yes, and we do it often. We scan it, capture the as-built condition, tell you what is out of tolerance and quote the correction. Sometimes remaking a component is cheaper than continuing to adjust the original.
Yes, when the scope includes it. Model in STEP and drawings in PDF, so it lives in your tooling archive.
Upload your drawing or 3D model and get a formal quote within 24–48 business hours. If anything is missing from the file, we tell you the same day instead of leaving you waiting.